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Common Vacuum Truck Faults and Solutions

As a vacuum truck operator, it’s useful to know some basic repair methods for quick fixes during emergencies.

1. Vacuum Gauge Reading Too Low or No Reading

  • Cause 1: Vacuum pump speed too low
    Solution: Increase engine throttle.
  • Cause 2: Vacuum gauge tube is blocked
    Solution: Clear the blockage.
  • Cause 3: Vacuum gauge is damaged
    Solution: Replace the vacuum gauge.
  • Cause 4: Four-way ball valve not fully open
    Solution: Replace the rotary vane.

2. Vacuum Truck Manhole Cover Leakage

  • Cause 1: Left-hand screw not fully tightened
    Solution: Tighten the left-hand screw.
  • Cause 2: Sealing gasket damaged or ineffective
    Solution: Replace the sealing gasket.
  • Cause 3: Pull rod too long
    Solution: Adjust the length of the pull rod.

3. Vacuum Truck Power Take-Off (PTO) Abnormal Noise and High Temperature

  • Cause 1: Parts are worn out
    Solution: Disassemble and inspect the PTO, clean it, and replace worn parts.
  • Cause 2: Lubricating oil contains impurities or is insufficient
    Solution: Replace the lubricating oil or refill it as needed.

4. Vacuum Pump Abnormal Noise and High Temperature

  • Cause 1: Foreign objects or debris entered the pump chamber
    Solution: Disassemble, clean the vacuum pump, and replace worn parts.
  • Cause 2: Wear on the wheel hub
    Solution: Replace the wheel hub.
  • Cause 3: Insufficient or contaminated lubricating oil
    Solution: Add or replace the lubricating oil promptly.

5. Vacuum Truck Oil Tank Leakage

  • Cause 1: Loose connecting screws
    Solution: Tighten the bolts.
  • Cause 2: Damaged sealing gasket
    Solution: Replace the sealing gasket.
  • Cause 3: Excessive amount of lubricating oil
    Solution: Ensure the oil level is in the middle of the tank.

By following these steps, you can quickly troubleshoot and resolve common vacuum truck issues, ensuring continued operation and reducing downtime.

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